Danger: High Voltage & Safety
Wear safety glasses and gloves. Stuck bottom brackets require high force; slipping tools can cause severe knuckle scrapes or lacerations against the chainrings.
Required Parts & Tools
Have these ready before starting the repair. Clicking links supports our free guides.
Tools Required
- Splined bottom bracket tool (e.g., Park Tool BBT-22 / BBT-32)$10 - $20
Engages with the internal splines of cartridge bottom bracket cups.
- Crank puller tool (e.g., Park Tool CWP-7)$8 - $15
Extracts press-fit square taper or Octalink crank arms from the spindle.
- Large adjustable wrench (12-inch or socket wrench)$15 - $25
Used to turn the splined bottom bracket tool under high leverage.
- Penetrating oil (e.g., PB Blaster or Kroil)$5 - $10
Required to free rusted or seized steel cups inside aluminum frame threads.
DIYStep-by-Step Instructions
- Step 1 of 5
Remove Crank Bolts
Remove the dust cap on the crank arm using a flathead screwdriver or coin if present. Use an 8mm Allen key or a 14mm socket wrench to loosen and remove the crank retaining bolt inside the crank center. Repeat this step for both the left (non-drive) and right (drive) crank arms.
Schematic FIG. 1DIYPEV Technical LabUsing an 8mm hex key to loosen the crank arm retention boltReference Blueprint SchematicAlt description tag verifiedScale: NTS (Not To Scale) - Step 2 of 5
Thread and Actuate Crank Puller
Unthread the inner plunger of the crank puller tool so it does not protrude. Carefully hand-thread the outer collar of the crank puller into the threads of the crank arm until it is fully bottomed out (failing to seat it fully will strip the crank threads). Once secured, turn the inner plunger clockwise using a wrench. This presses against the spindle, pushing the crank arm off the tapered axle. Remove both cranks.
Schematic FIG. 2DIYPEV Technical LabThreading the crank puller tool into the aluminum crank arm threadReference Blueprint SchematicAlt description tag verifiedScale: NTS (Not To Scale) - Step 3 of 5
Remove Non-Drive Side (Left) Cup First
Insert the splined bottom bracket tool into the left-side cup. Ensure the splines are fully engaged. Using a large wrench, turn the tool counter-clockwise (standard right-hand thread) to loosen. Unthread the cup completely and remove it from the frame. This plastic or aluminum cup acts as a support sleeve.
Schematic FIG. 3DIYPEV Technical LabUnscrewing the non-drive side bottom bracket cup counter-clockwiseReference Blueprint SchematicAlt description tag verifiedScale: NTS (Not To Scale) - Step 4 of 5
Extract Drive-Side (Right) Cup
Insert the splined tool into the right-side cup. On standard English BSA threaded frames, the drive side is left-hand threaded (reverse thread). To loosen, you must turn the tool CLOCKWISE. Apply firm, steady pressure. Once the initial friction breaks, spin the cartridge cup clockwise until the entire bottom bracket unit slides out of the shell.
Schematic FIG. 4DIYPEV Technical LabTurning the drive-side bottom bracket cup clockwise to loosen and extract the cartridgeReference Blueprint SchematicAlt description tag verifiedScale: NTS (Not To Scale) - Step 5 of 5
Clean and Chase Frame Threads
Spray the inside of the empty bottom bracket shell with degreaser. Use an old toothbrush or brass wire brush to clean dirt, rust, and threadlocker residue from the internal frame threads. Wipe it clean with a rag and inspect the shell for internal welds or cables that could interfere with your e-bike motor spindle.
Schematic FIG. 5DIYPEV Technical LabBrushing internal bottom bracket shell threads to clear dirt and rustReference Blueprint SchematicAlt description tag verifiedScale: NTS (Not To Scale)
Identifying Bottom Bracket Standards
Before purchasing your mid-drive motor conversion kit, you must identify your bottom bracket standard. Threaded bottom brackets are the simplest to convert. Press-fit systems (like BB30, PF30, BB86, BB92) do not have threads; instead, the bearings are pressed directly into a smooth frame bore. While mid-drive kits can be installed on press-fit frames, you will need specialized adapter sleeves that convert the smooth bore into a standard BSA threaded interface.
Refer to the table below to cross-reference your frame type, dimensions, and the required actions to prepare for a mid-drive installation.
| BB Standard | Shell Width (mm) | Internal Diameter (mm) | E-Bike Compatibility & Action Required |
|---|---|---|---|
| English BSA Threaded | 68mm - 73mm | 34.8mm (Threaded) | Direct Fit. Clean threads and slide motor axle in. |
| Italian Threaded | 70mm | 36.0mm (Threaded) | Requires adapter or spacer adjustments due to threading difference. |
| PF30 Press-Fit | 68mm - 73mm | 46.0mm (Smooth) | Requires Press-fit PF30 to BSA Adapter sleeve. |
| BB92 Press-Fit | 89.5mm - 92mm | 41.0mm (Smooth) | Requires BB92 to BSA Adapter. Spindle length must support 92mm. |
| Fat Bike Threaded | 100mm - 120mm | 34.8mm (Threaded) | Requires 100mm/120mm axle motor kit version + spacers. |
Unlocking Seized Steel Cups in Aluminum Frames
Aluminum frames paired with steel bottom bracket cups are prone to galvanic corrosion, which essentially welds the threads together over time. If the cup refuses to budge under high force, apply a high-quality penetrating oil (like PB Blaster or Kroil) around the threads from both the inside and outside of the shell. Let it sit for at least 12-24 hours to soak. If it remains stuck, apply localized heat to the steel cup with a heat gun to expand the metal slightly, then attempt to loosen using the tool-securing washer trick.
Never Use a Blowtorch on Carbon or Thin Aluminum
Using a blowtorch or propane flame can permanently compromise the heat-treatment of thin-walled aluminum frames or destroy the resin in carbon fiber structures. Use only electric heat guns and chemical penetrants to break seized threads.